This is the last sheet metal project i assign in my level one manufacturing class.
Design sheet metal tool box plans.
Jan 24 2017 sheet metal tool box plans usa woodworking project.
Sheet metal is a different creature in this respect.
The patterns for a cardboard box will look very similar to what you need to plan out for the sheet metal box.
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It is easier to cut off a 4 x 12 strip if you have a 12 x 12 sheet first then cut two 3 1 2 pieces from that strip.
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To make things easy for my students i designed our classroom box so it would be able to work on the size of a standard 8 5 x 11 piece of paper.
We start the box by making its sides.
Sheet metal can be cut bent and stretched into an amazing array of shapes.
This is the first multiple part project my students work with in class that they will have to assemble together.
To meet unique sheet metal design challenges like manufacturability solid edge streamlines the entire sheet metal product development process from cad design through flat pattern and drawing development.
When laying out a simple box with tabs the tabs will meet the perpendicular face of the next side when folded up to 90 degrees so when you are folding your tabs measure in from the edge of the material the.
A flat version of your box.
Bends have radius sheet has thickness and tools need space to access a bend.
I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template.
Sheet metal tool tray.
So mark out two 4 x 3 1 2 sections of sheet metal and cut it in the metal shear.
1 first you want to make an expanded template for your box out of cardboard paper etc.
The sides will be 3 x 3 but we add 1 2 tabs on three sides.